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Impedance

Controlled Impedance Design

Like sizing water pipes just right so nothing leaks or echoes, we shape the copper wires on a board so fast signals travel cleanly without errors.

1 min readsignal-integrityimpedancestackuptdr
Outcome

Signal traces that hit their target impedance across process variation, proven by TDR coupons.

Tolerance
±5% typical, ±10% relaxed
Solver
2D field solver
Targets
50/90/100 ohm and custom
Verification
TDR impedance coupon

Controlled impedance keeps high-speed signals — DDR, PCIe, USB, Ethernet, LVDS — reflection-free by holding trace geometry and dielectric to a defined characteristic impedance. We build the stackup with a 2D field solver, not rule-of-thumb tables.

Field-solver stackups

We model each signal layer against its reference planes, accounting for:

  • Dielectric constant (Dk) and loss (Df) at the operating frequency, per the actual laminate datasheet.
  • Copper weight and etch-back trapezoid, which shifts real impedance from the drawn width.
  • Solder mask and prepreg resin content, which alter the effective Dk near the surface.

Single-ended and differential

TargetCommon application
50 Ω single-endedRF, general high-speed
90 Ω differentialUSB 2.0/3.x
100 Ω differentialEthernet, LVDS, PCIe
85 Ω differentialSATA, some SerDes

We tune line width, spacing, and layer height to hit target within ±5%, and account for coupling in tightly routed differential pairs.

Verification coupons

Every controlled-impedance job carries a TDR impedance coupon on the panel, built from the same materials on the same layers. The fabricator measures it with a time-domain reflectometer and reports actual impedance, giving you traceable proof rather than a modeled assumption.

Engineering noteImpedance is a stackup property, not just a trace-width property. Locking the layer heights and laminate selection early is what makes the ±5% target achievable at the fab.

The deliverable is a solver-backed stackup drawing, per-layer trace-width tables, and coupon definitions ready for CAM panelization.

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FAQ

Common questions

Yes — HDI microvia stackups and via-in-pad, high-density interconnect, and single-ended and differential controlled impedance held to ±5% with test coupons embedded in every panel.

Standard rigid stacks, HDI builds with sequential lamination and microvias, and specialized ATE loadboards up to 110 layers routing 40,000+ nets. Density, controlled impedance and heavy power in one board are the kind of problem we're built for.

Extended Gerber (RS-274X) or ODB++ (preferred), a netlist (IPC-D-356 if you're sending Gerber), fabrication notes (material, finished thickness, copper weight, surface finish, IPC class), and your stackup with any controlled-impedance targets. A complete package lets the work start without a round of back-and-forth.

A fab-ready job deck (panelized artwork, drill and rout data, and a matching fabrication drawing), an annotated DFM report with every finding keyed to a layer and coordinate and marked accept / waive / fix, and a verified netlist regenerated from the finished copper rather than trusted from the incoming file.

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